In high-precision industries like electronics manufacturing, pharmaceuticals, biotechnology, and research laboratories, maintaining cleanliness is non-negotiable. Even the tiniest particle of dust or lint can compromise product quality, damage sensitive equipment, or lead to costly rejections. This is why organizations across the world rely on air shower systems—a vital part of contamination control strategies.
An air shower system is a high-efficiency cleanroom entry solution that removes contaminants from personnel or materials before they enter a controlled environment. Using high-velocity, HEPA-filtered air jets, the system dislodges and removes dust, fibers, and particulate matter from clothing and surfaces. With automated door interlocks and programmable cleaning cycles, air showers ensure seamless contamination control and full compliance with ISO cleanroom standards.
At Warehouse International Pvt Ltd, we design, manufacture, and install air shower systems in India that meet the highest international standards. Our solutions are trusted across electronics, semiconductor, pharmaceutical, and R&D industries. Recently, we successfully executed an air shower system project at Whinsharp Electronics Pvt Ltd, Haryana, helping them achieve next-level contamination control in their facility.
What is an Air Shower System?
An air shower is an enclosed chamber installed at the entry or exit of a cleanroom or contamination-controlled area. When a person or material enters the chamber, high-speed air jets blow at velocities of 20–25 m/s, dislodging contaminants and directing them towards HEPA filters.
The system ensures that no particulate matter is carried into sensitive zones, protecting both products and processes.
Key Features of Air Shower Systems
High-Velocity Air Jets: 20–25 m/s air speed ensures effective decontamination.
HEPA Filtration: 99.97% efficiency at 0.3 microns, capturing even the finest particles.
Automatic Door Interlocking: Prevents access until a complete cleaning cycle is finished.
Durable Construction: Stainless steel or powder-coated steel body for long-term use.
Programmable Cleaning Cycles: Adjustable timings to match industry requirements.
Smart Controls: Microprocessor-based operation with user-friendly interface.
Energy Efficiency: Low power consumption with optimized airflow design.
Benefits of Installing an Air Shower System
Prevents Cross-Contamination Reduces the risk of contaminants entering cleanrooms or laboratories.
Protects Sensitive Processes Ensures high-quality results in industries like electronics, pharmaceuticals, and research.
Ensures ISO Compliance Meets international cleanroom standards such as ISO 14644.
Reduces Product Defects Improves production quality by eliminating dust-related issues.
Enhances Workplace Safety Minimizes contamination risks for operators and materials.
Cost Savings Prevents costly rejections, warranty claims, and production downtime caused by contamination.
Applications of Air Shower Systems
Air showers are used wherever contamination control is critical.
Electronics Manufacturing – Protects PCBs, semiconductors, and microchips from dust-related defects.
Pharmaceutical Industry – Prevents cross-contamination between production zones.
Biotechnology & Life Sciences – Maintains sterility in labs and testing facilities.
Aerospace & Defense – Protects precision equipment during assembly.
Food & Beverage Industry – Ensures hygiene and safety in packaging areas.
Research & Development – Provides a controlled environment for accurate results.
Types of Air Shower Systems
Personnel Air Showers – Designed for operators entering cleanrooms.
Material Air Showers – Used to decontaminate trolleys, equipment, and materials.
Tunnel Air Showers – For high-volume entry with multiple persons.
Cart Air Showers – For transporting delicate products safely.
Customized Modular Air Showers – Tailored designs for unique applications.
Recently, Warehouse International Pvt Ltd executed a successful air shower installation for Whinsharp Electronics Pvt Ltd, Haryana. This project demonstrates how advanced contamination control solutions can transform production quality.
Before the Project
Personnel were entering critical manufacturing zones without proper decontamination.
Sensitive electronic components were exposed to dust and lint.
Increased product rejections were observed due to contamination.
Compliance with ISO cleanroom standards was a challenge.
Our Implementation
We installed a high-efficiency personnel air shower system with:
HEPA filters providing 99.97% efficiency at 0.3 microns.
20–25 m/s high-velocity air jets for effective cleaning.
Automatic door interlocks ensuring controlled access.
Stainless steel chamber construction for durability.
Programmable cleaning cycles customized for Whinsharp’s workflow.
After the Project
Significant reduction in contamination-related product rejections.
Compliance with ISO cleanroom standards achieved.
Enhanced reliability of electronic components.
Improved operator awareness and discipline in contamination control.
Streamlined entry process into clean manufacturing areas.
This project is a perfect example of how Warehouse International Pvt Ltd helps industries achieve excellence in contamination control.
Why Choose Warehouse International Pvt Ltd for Air Shower Systems?
Proven Expertise – Years of experience in contamination control and cleanroom solutions.
Customization – Tailor-made designs for different industries and applications.
Compliance – All systems meet ISO 14644 and other international standards.
Quality Construction – Built with stainless steel or powder-coated steel for durability.
Successful Projects – Trusted by leading companies like Whinsharp Electronics Pvt Ltd.
End-to-End Service – From consultation to installation and after-sales support.
When you choose us, you’re not just buying equipment—you’re investing in a complete contamination control solution.
Industries We Serve
Electronics & Semiconductor Manufacturing
Pharmaceuticals & Healthcare
Biotechnology & Research Labs
Aerospace & Precision Engineering
Food & Beverage Processing
Automotive Electronics
FAQs
Q1: How does an air shower system work? It uses high-velocity HEPA-filtered air jets to remove dust and particles from personnel or materials before entering a cleanroom.
Q2: Can air showers be customized? Yes, we offer personnel, material, tunnel, and modular designs depending on customer requirements.
Q3: What standards do air showers comply with? Our systems comply with ISO 14644 cleanroom standards and other international contamination control benchmarks.
Q4: How long is a typical cleaning cycle? Cleaning cycles are programmable, usually ranging from 15 to 45 seconds.
Q5: Where should air showers be installed? They are typically installed at the entry or exit points of cleanrooms or other controlled environments.
Conclusion – Your Partner in Cleanroom Contamination Control
In industries where product quality and cleanliness are critical, an air shower system is not just an accessory—it is an essential defense line against contamination. By preventing dust, lint, and particulate matter from entering controlled environments, air showers safeguard both processes and products.
At Warehouse International Pvt Ltd, we are proud to be one of the leading air shower system providers in India. Our successful installation at Whinsharp Electronics Pvt Ltd, Haryana is proof of our ability to deliver high-performance contamination control solutions that meet global standards.
👉 Looking to install a high-efficiency air shower system for your facility? Contact Warehouse International Pvt Ltd today to discuss your requirements, request a quote, or schedule a consultation.
