Clean Room
- Location : Noida
- Production Qty/Day :3000 sets/day
- Client Name : samsung
- Total Area : 4000 sqft
- Project duration :90 Days
- Cost of Project : 3000000usd
Project Overview
Warehouse International Pvt. Ltd. successfully executed a Clean Room Project for Samsung at its Noida facility. This project was designed to meet the stringent requirements of high-volume electronics manufacturing, ensuring maximum contamination control, precision, and operational efficiency.
Location: Noida
Client: Samsung
Total Area: 4,000 sq. ft.
Production Capacity: 3,000 sets/day
Project Duration: 90 days
Project Cost: USD 3,000,000
Objective
The key objective was to create a world-class cleanroom facility capable of supporting Samsung’s large-scale daily production, while meeting international standards for cleanliness, safety, and efficiency. This project needed to be fast-tracked, with design, construction, and commissioning completed in just 90 days.
Key Features & Specifications
Cleanroom Area & Layout
A 4,000 sq. ft. controlled environment optimized for high-volume production.
Designed with modular panels, epoxy-coated flooring, and ESD-safe furniture to minimize contamination.
Air Filtration & HVAC System
Integration of HEPA (High-Efficiency Particulate Air) filters, ensuring 99.97% efficiency for particles ≥0.3µm.
Precision-controlled HVAC systems to regulate temperature, humidity, and airflow.
Positive air pressure maintained to prevent external contamination.
Airflow Design
Laminar airflow system to provide unidirectional clean air flow from ceiling to floor.
Contaminated air flushed out continuously, ensuring maximum particle removal.
Environmental Controls
Monitoring systems for temperature, humidity, and particle counts in compliance with ISO cleanroom standards.
Automated control panels for real-time tracking and reporting.
Production Capacity
Safety & Compliance
Execution & Timeline
Planning Phase (15 days): Requirement analysis, cleanroom classification, and customized design.
Construction & Installation (60 days): Structure fabrication, HVAC setup, filtration systems, and modular partitioning.
Validation & Commissioning (15 days): Particle count tests, airflow visualization, and system validation before handover.
Despite the complexity, the entire project was completed in just 90 days, reflecting Warehouse International’s efficiency, expertise, and commitment to quality.
Client Benefits
Enhanced Productivity: Daily output of 3,000 sets with minimal downtime.
Improved Quality: Ultra-clean environment reducing risk of defects and rework.
Regulatory Compliance: Facility aligned with global cleanroom standards.
Long-Term Reliability: Robust systems designed for easy maintenance and lifecycle efficiency.
Conclusion
The Samsung Clean Room Project in Noida stands as a benchmark for speed, precision, and technological excellence. Delivered within the strict deadline and budget, this facility empowers Samsung to maintain its leadership in electronics manufacturing, while ensuring product quality and compliance with international standards.
