Project Executed By: Warehouse International Pvt. Ltd.
Project Description:
In today’s fast-paced electronics industry, even the smallest spark of static electricity can cause major damage. Microchips, ICs, semiconductors, and PCBs are highly sensitive to electrostatic discharge (ESD), and failure to control it can lead to invisible damage, reduced reliability, or even complete breakdown of products. This is where ESD Workstations and ESD Trolleys play a crucial role.
At Warehouse International Pvt Ltd, we specialize in designing, manufacturing, and implementing world-class ESD solutions in India. Our ESD-safe workstations and ESD trolleys are engineered to protect sensitive components, enhance manufacturing efficiency, and ensure compliance with global ESD standards. Recently, we successfully completed a project for NeoLync Telecommunication Pvt. Ltd, Tirupati, where our ESD solutions transformed their production environment.
Understanding ESD Workstations
An ESD workstation is a specially designed workspace that provides complete protection against electrostatic discharge during the handling, assembly, testing, and repair of electronic components. Unlike standard workbenches, these stations are equipped with grounding systems, ESD mats, wrist straps, ionizers, and conductive materials that prevent any static charge buildup.
Key Features of ESD Workstations
Conductive and static-dissipative surfaces.
Grounding points for workers and equipment.
ESD-safe mats for work surfaces and floors.
Wrist straps and heel straps for operators.
Optional ionizers to neutralize airborne static.
Compliance with ANSI/ESD S20.20 international standards.
Uses of ESD Workstations
Component Safety – Protects microchips, ICs, PCBs, and transistors from static damage.
Safe Assembly Area – Provides a grounded surface for assembly and testing.
Improved Reliability – Reduces latent failures that may occur later in a product’s lifecycle.
Integrated Tools – Allows smooth workflow with ESD-safe accessories.
Quality Control & Testing – Ensures that no static-related faults affect final inspection.
An ESD workstation is not just a table – it is a complete static control system that guarantees safety, reliability, and consistency in manufacturing.
Understanding ESD Trolleys
While ESD workstations protect components during assembly, ESD trolleys ensure safe mobility. An ESD trolley is a mobile cart designed with conductive surfaces and wheels to prevent static charge buildup during transportation of sensitive components.
Key Features of ESD Trolleys
Made from static-dissipative or conductive materials.
Multi-shelf designs for better organization.
Ergonomic and lightweight for easy mobility.
Equipped with conductive wheels for smooth and safe transport.
Flexible configurations for different production needs.
Uses of ESD Trolleys
Safe Transportation – Moves PCBs and components between departments without static risk.
Storage & Organization – Provides temporary ESD-safe storage during production.
ESD Protection on the Move – Maintains protection even while in motion.
Flexibility in Production – Essential for lean and modular manufacturing setups.
By integrating ESD trolleys, electronics companies can achieve a continuous ESD-protected workflow from assembly to testing and storage.
