Project Executed By: Warehouse International Pvt. Ltd.
Project Description:
In today’s fast-paced electronics industry, even the smallest spark of static electricity can cause major damage. Microchips, ICs, semiconductors, and PCBs are highly sensitive to electrostatic discharge (ESD), and failure to control it can lead to invisible damage, reduced reliability, or even complete breakdown of products. This is where ESD Workstations and ESD Trolleys play a crucial role.
At Warehouse International Pvt Ltd, we specialize in designing, manufacturing, and implementing world-class ESD solutions in India. Our ESD-safe workstations and ESD trolleys are engineered to protect sensitive components, enhance manufacturing efficiency, and ensure compliance with global ESD standards. Recently, we successfully completed a project for NeoLync Telecommunication Pvt. Ltd, Tirupati, where our ESD solutions transformed their production environment.
Understanding ESD Workstations
An ESD workstation is a specially designed workspace that provides complete protection against electrostatic discharge during the handling, assembly, testing, and repair of electronic components. Unlike standard workbenches, these stations are equipped with grounding systems, ESD mats, wrist straps, ionizers, and conductive materials that prevent any static charge buildup.
Key Features of ESD Workstations
Conductive and static-dissipative surfaces.
Grounding points for workers and equipment.
ESD-safe mats for work surfaces and floors.
Wrist straps and heel straps for operators.
Optional ionizers to neutralize airborne static.
Compliance with ANSI/ESD S20.20 international standards.
Uses of ESD Workstations
Component Safety – Protects microchips, ICs, PCBs, and transistors from static damage.
Safe Assembly Area – Provides a grounded surface for assembly and testing.
Improved Reliability – Reduces latent failures that may occur later in a product’s lifecycle.
Integrated Tools – Allows smooth workflow with ESD-safe accessories.
Quality Control & Testing – Ensures that no static-related faults affect final inspection.
An ESD workstation is not just a table – it is a complete static control system that guarantees safety, reliability, and consistency in manufacturing.
Understanding ESD Trolleys
While ESD workstations protect components during assembly, ESD trolleys ensure safe mobility. An ESD trolley is a mobile cart designed with conductive surfaces and wheels to prevent static charge buildup during transportation of sensitive components.
Key Features of ESD Trolleys
Made from static-dissipative or conductive materials.
Multi-shelf designs for better organization.
Ergonomic and lightweight for easy mobility.
Equipped with conductive wheels for smooth and safe transport.
Flexible configurations for different production needs.
Uses of ESD Trolleys
Safe Transportation – Moves PCBs and components between departments without static risk.
Storage & Organization – Provides temporary ESD-safe storage during production.
ESD Protection on the Move – Maintains protection even while in motion.
Flexibility in Production – Essential for lean and modular manufacturing setups.
By integrating ESD trolleys, electronics companies can achieve a continuous ESD-protected workflow from assembly to testing and storage.
Why ESD Protection Matters in Electronics Manufacturing
Electrostatic discharge is invisible yet destructive. A discharge as small as 30 volts—far below what humans can feel—can damage a microchip. Some failures are catastrophic, instantly destroying components, while others are latent, reducing long-term reliability and causing costly warranty issues.
The True Cost of ESD Damage
Increased product rejections.
Reduced customer trust.
Higher repair and warranty costs.
Lost production time.
Compliance and Standards
Global electronics companies follow ANSI/ESD S20.20 standards to ensure effective protection. At Warehouse International Pvt Ltd, all our solutions—including workstations and trolleys—are fully compliant, giving manufacturers confidence in their processes.
At NeoLync Telecommunication Pvt Ltd, Tirupati, the challenge was clear: their assembly line needed an upgrade to meet strict ESD protection requirements.
Before the Project
Operators worked on standard tables without proper grounding.
Sensitive PCBs were transported using normal trolleys, increasing ESD risk.
Product rejection rates were higher due to undetected ESD damage.
Lack of compliance with international standards slowed down approvals from clients.
Our Implementation
Warehouse International Pvt Ltd designed and installed customized ESD workstations and ESD trolleys tailored to NeoLync’s production needs. The setup included:
ESD-safe workstations with mats, wrist straps, and grounding points.
Mobile ESD trolleys with conductive wheels and static-dissipative shelves.
Integrated ionizers in key areas to neutralize airborne static.
Training for operators on ESD safety best practices.
After the Project
100% compliance with ANSI/ESD S20.20 standards.
Significant reduction in product rejections.
Improved reliability and customer satisfaction.
Leaner workflow with mobile ESD protection.
Long-term savings by preventing ESD-related losses.
This transformation not only enhanced NeoLync’s product quality but also positioned them as a globally competitive manufacturer.
Why Choose Warehouse International Pvt Ltd for ESD Solutions?
Proven Expertise – Years of experience in ESD-safe products and assembly solutions.
Customization – Workstations and trolleys tailored to your exact requirements.
Compliance – Full adherence to ANSI/ESD S20.20 and industry best practices.
End-to-End Support – From design and installation to training and maintenance.
Trusted Projects – Successful implementation at NeoLync Telecommunication Pvt Ltd and other leading electronics manufacturers.
When you partner with us, you don’t just buy a product—you gain a reliable ESD protection system.
Industries We Serve
Our ESD solutions are widely used in:
PCB Assembly Lines
Semiconductor Manufacturing
Consumer Electronics Production
Telecommunication Equipment Assembly
Automotive Electronics
Research & Development Labs
FAQs
Q1: What makes a workstation ESD-safe? An ESD workstation uses conductive materials, grounding points, wrist straps, and mats to ensure static charges are safely dissipated.
Q2: Can ESD trolleys be customized? Yes. At Warehouse International Pvt Ltd, we design ESD trolleys with adjustable shelves, sizes, and configurations to meet your workflow needs.
Q3: How do these comply with international standards? All our ESD products meet ANSI/ESD S20.20 and other global benchmarks for electrostatic discharge safety.
Q4: Do I need both workstations and trolleys? Yes, for complete protection. Workstations safeguard components during assembly, while trolleys protect them during movement.
Conclusion – Your Trusted Partner in ESD Protection
Electronics manufacturing demands precision, reliability, and safety. ESD workstations and trolleys are not optional—they are essential for protecting sensitive components, reducing losses, and ensuring consistent quality.
At Warehouse International Pvt Ltd, we are proud to be one of the leading ESD workstation and trolley manufacturers in India. Our successful project at NeoLync Telecommunication Pvt Ltd, Tirupati stands as proof of our expertise and commitment to excellence.
Looking to implement reliable ESD Workstations & Trolleys for your production line?
