Warehouse International Pvt. Ltd. (WIPL) successfully designed and implemented a Hanging Line System at Samsung’s Noida manufacturing facility. The project was aimed at enhancing assembly efficiency, space utilization, and quality control within Samsung’s high-volume production setup.
This specialized line was engineered to support continuous operations while ensuring safety, precision, and durability. By creating a tailored solution, WIPL has helped Samsung streamline its production flow and achieve higher output consistency.
Objective of the Project
The project’s core objective was to:
Develop a customized hanging line to support Samsung’s product assembly and transportation needs.
Maximize factory space utilization by introducing overhead handling solutions.
Ensure continuous material flow without manual handling delays.
Reduce risks of damage and contamination during assembly or movement.
Improve ergonomics and worker efficiency by minimizing manual lifting and carrying.
Design & Technical Features
The Hanging Line system was engineered with precision to meet Samsung’s high-quality standards and was tailored to their specific production workflow. Key design features included:
Customized Overhead Conveyor System
Designed to transport products and components securely in a suspended manner.
Enabled smooth, consistent movement across multiple assembly stations.
Adjustable height and hooks to accommodate different product sizes.
High Load-Bearing Capacity
Robust structure with reinforced frames and trolleys to handle varied product weights.
Safety locks and balancing systems to ensure stability of suspended items.
Space Optimization
By shifting handling operations overhead, valuable floor space was freed up for assembly stations, tools, and worker movement.
Enhanced lean manufacturing layout with better process flow.
Automation & Integration
Compatible with Samsung’s existing production systems.
Provision for automation upgrades, including motorized movement, speed control, and integration with other conveyor systems.
Safety & Reliability
Designed with worker safety as a top priority – secure hanging mechanisms, anti-fall protection, and emergency stop systems.
Smooth operation with minimal vibrations, reducing risk of product damage.
Execution Timeline
Planning & Design Phase (20 days): Detailed site study, workflow mapping, and 3D layout design.
Fabrication & Custom Engineering (40 days): Manufacturing of frames, hooks, and conveyor elements tailored to Samsung’s requirements.
Installation & Integration (20 days): On-site installation, alignment, and integration with Samsung’s assembly operations.
Testing & Commissioning (10 days): Load tests, safety validation, and trial runs before handover.
Total Duration: 90 days
Client Benefits
Higher Productivity
Continuous material movement supported Samsung’s large-scale production needs.
Reduced manual handling improved worker efficiency and output.
Better Space Utilization
Freed up 20–30% of floor space for assembly operations.
Optimized flow of people, tools, and machinery in the facility.
Improved Product Safety & Quality
Minimized risk of scratches, bending, or damage caused by manual carrying.
Consistent handling led to better quality control.
Cost Savings & Long-Term Value
Reduction in labor dependency lowered operational costs.
Strong, durable design ensured long service life with minimal maintenance.
Outcome & Significance
The Hanging Line Project at Samsung, Noida has become a benchmark installation for Warehouse International Pvt. Ltd. It not only fulfilled Samsung’s requirements but also exceeded expectations by delivering:
Precision engineering
On-time execution within 90 days
High-capacity handling system that supports continuous production
This project strengthened WIPL’s position as a trusted partner for world-class manufacturing solutions in India, proving their capability to deliver innovative, efficient, and safe material handling systems for global clients.
