Suspension Conveyor System

Suspension Conveyor System

We are proud to announce the successful execution of a Suspension Conveyor System, designed and delivered as a complete greenfield solution for a leading washing machine production facility. Built entirely from scratch, this project showcases the integration of advanced material handling technology into a modern manufacturing setup. From concept design, layout finalization, fabrication, installation, to final commissioning, our team ensured precision execution at every stage.

Location: Pune, India

Production Capacity: 2000 units per shift

Scope of Work:

• Custom Layout Design & Engineering: Developed a specialized suspension conveyor layout tailored to the client’s washing machine line requirements. The design ensured smooth product movement between multiple floors without interrupting the assembly workflow.

• Vertical & Horizontal Material Transfer: Enabled reliable and continuous transportation of washing machine bodies, sub-assemblies, and components from one floor to another, optimizing multi-level factory operations.

• Space Optimization: By utilizing an overhead suspension model, the project significantly freed up valuable shopfloor space. This additional space can now be utilized for future expansion, auxiliary equipment, or workforce convenience.

• Workforce Efficiency & Cost Savings: Through automation, the system successfully eliminated the need for 12 manual operators who were earlier required for material shifting. This not only reduced labor dependency but also cut down on operational costs while maintaining consistent output.

• Integration with Existing Assembly Line: The conveyor was seamlessly integrated into the client’s washing machine production process, ensuring synchronized operations between different stages of assembly, testing, and packaging.

• Durability, Safety & Reliability: The system has been constructed with robust materials and equipped with modern safety features to ensure uninterrupted operations, long service life, and worker safety at all times.

• Operational Training & Handover: Comprehensive training was provided to the client’s workforce to ensure smooth day-to-day operation and maintenance, enabling them to fully utilize the system’s potential.

Key Benefits Delivered:

• Boosted production capacity to 2000 washing machines per shift

• Reduced manpower requirement by 12 operators

• Freed up significant floor space for better utilization

• Improved line efficiency with faster and reliable material flow

• Lowered operational costs while increasing productivity

This project is a clear reflection of our ability to deliver turnkey conveyor and assembly solutions that not only increase production efficiency but also create long-term operational advantages. It stands as a testament to our commitment towards innovation, scalability, lean manufacturing, and excellence in execution.